Our Records

General Industry

Plastic Components Manufacturer – Supply and Install C&I BESS Solution

We provided a comprehensive solution for factory peak shaving, encompassing the supply, precise positioning, expert installation, and thorough testing of a new Battery Energy Storage Solution (BESS). This project included the design and supply of a dedicated control panel for the BESS, ensuring optimal system performance. We also managed all project documentation and provided effective project management, delivering a reliable and efficient energy storage solution.

Location: Selangor, Malaysia
Sector: General Industry

Vinda’s Smart Factory Revolution: Complete MES Integration

Vinda has taken a bold step towards smart manufacturing by fully implementing comprehensive MES solution. From boosting production efficiency to ensuring top-tier quality, this end-to-end deployment empowers the entire plant with real-time insights, seamless operations, and enhanced decision-making. Experience the future of manufacturing with a system designed to maximize performance and precision at every level. 

Location: Selangor, Malaysia
Sector: General Industry

Furnace Control System

This project developed a comprehensive furnace control system, integrating PLCs for precise real-time control, SCADA for advanced visualization and monitoring, and robust reporting for data analysis. PLCs, utilizing Siemens or Schneider platforms, execute critical control logic, including temperature regulation and safety interlocks. The IFIX SCADA system provides intuitive operator interfaces, comprehensive alarm management, and real-time trend analysis. Reporting tools generate detailed production, maintenance, and energy efficiency reports from logged data, enabling informed decision-making. Programming encompasses ladder logic or structured text for PLCs, scripting for SCADA, and database queries for report generation. The system ensures safe and efficient furnace operation, incorporating features such as PID control and sophisticated burner management.

Location: Local & Oversea
Sector: General Industry

Vertical Clay Pipe Manufacturing

We implemented a comprehensive automation solution for vertical clay pipe manufacturing, integrating PLCs to control the entire production process from clay preparation to extrusion and drying. PLC programming manages precise sequencing, motor speeds, and critical safety interlocks, while motor control boards regulate drive systems for mixers, extruders, and conveyors. Site cabling ensures reliable power and signal transmission between sensors, actuators, and control panels. A precise clay dosing system maintains consistent material feed, and extrusion control adjusts screw speed and vacuum pressure for optimal pipe formation. The automated dryer manages temperature zones and conveyor speed for consistent curing. A centralized PLC control board provides real-time monitoring, fault detection, and production optimization, resulting in efficient, high-quality pipe manufacturing.

Location: Perak & Selangor
Sector: General Industry

Block Machine PLC Migration

Our migration service seamlessly transitions legacy Siemens S5 systems to modern S7 technology. This process includes comprehensive panel work, replacing S5 PLCs with S7-1500 CPUs and I/O modules, redesigning panel layouts, and updating wiring. We meticulously inspect, label, and adapt field cables for S7 terminals, replacing any damaged components. Our expert PLC programmers convert S5 logic to S7, utilizing migration tools, optimizing code, and integrating new functions. We update touch panel (HMI) screens for S7 compatibility, ensuring proper communication driver updates (Profibus/Profinet) and thorough testing of alarms and controls. Finally, we conduct rigorous testing to validate I/O functionality, PLC logic, HMI interaction, and overall system integration, guaranteeing a smooth and reliable migration.

Location: Senai, Johor
Sector: General Industry